In the production process of quick-frozen potato chips, the strip cutter is one of the indispensable key equipment. It not only determines the final shape of the potato chips, but also directly affects the production efficiency and product quality. This article will deeply explore the internal structure and selection points of the strip cutter in the production process of quick-frozen potato.
Internal structure of the strip cutter
The strip cutter is mainly composed of core components such as the frame, shell, feed plate, cutter, transmission part and discharge cover.
Frame and shell
The frame is the supporting structure of the strip cutter. It is made of solid metal material to ensure the stability of the equipment during high-speed operation. The shell is used to seal and protect the internal mechanical parts, and at the same time guide the flow of materials. The shell is usually made of stainless steel or aluminum alloy, which meets the hygiene standards of food processing machinery.
Feed plate and guide trough
The feed plate is the feeding component of the strip cutter, which drives the material to rotate along the shell wall through rotation. The guide trough is set on the feed plate, which is responsible for evenly and stably conveying the material to the cutter. This design ensures the continuity and uniformity of the material during the cutting process.
Cutter system
The cutter system is the core part of the strip cutter, which is usually composed of small knives with inclined distribution and large knives with curved beveled edges. These knives are sharp and durable, and can quickly and accurately cut the material into the required strips. The installation position and angle of the cutter are carefully designed to ensure that the cut fries are consistent in shape and uniform in size.
Transmission part
The transmission part is responsible for driving the operation of the feed plate and the cutter system. It usually uses a motor as the power source, and transmits power to each working part through a reducer and a transmission device. The design of the transmission part requires high efficiency, stability and easy maintenance.
Discharge hood
The cut fries are discharged from the strip cutter through the discharge hood. The design of the discharge hood should take into account the smoothness and collection convenience of the fries, ensuring that the fries can fall smoothly and completely into the subsequent production process.
Key points for selecting a strip cutter
Production capacity
When choosing a strip cutter, the first thing to consider is its production capacity. Different strip cutters have different production capacities, which are usually measured by the weight or quantity of materials processed per hour. Choosing the right production capacity according to the actual needs of the fries production line can ensure production efficiency and product quality.
Cutting accuracy
Cutting accuracy is one of the important indicators to measure the performance of the strip cutter. A high-precision strip cutter can cut French fries of uniform shape and size, thereby improving the appearance quality and taste of the product. When choosing a strip cutter, pay attention to its cutting accuracy index and conduct actual tests to verify its performance.
Material and hygiene standards
Since the strip cutter is in direct contact with food, its material and hygiene standards are also important factors to consider when selecting. High-quality strip cutters should be made of materials that meet food hygiene standards, such as stainless steel and aluminum alloy. At the same time, the design of the equipment should be easy to clean and disinfect to ensure hygiene and safety during the production process.
Automation degree
With the advancement of science and technology, more and more strip cutters are beginning to adopt automatic control technology. Strip cutters with a high degree of automation can reduce manual operation, improve production efficiency and stability. When choosing a strip cutter, you can consider whether its degree of automation meets the needs of the production line.
After-sales service and maintenance
Finally, when choosing a strip cutter, pay attention to its after-sales service and maintenance convenience. High-quality after-sales service can ensure that problems with the equipment can be solved in a timely manner during use; and the easy-to-maintain design can reduce the cost and difficulty of equipment use.
The strip cutter in the quick-frozen French fries production line has high requirements in terms of internal structure design and selection. By reasonably selecting and using the strip cutter, the stable operation of the production line and the continuous improvement of product quality can be ensured. Visit this manufacturer of food processing machine to find more.